GPI Prototype - Seletive Laser Sintering (SLS) Print E-mail

Selective Laser Sintering is an additive manufacturing technology that uses a high power laser to fuse plastic, ceramic, or glass powders into a 3-dimensional object.  The laser selectively fuses powdered material by scanning cross-sections generated from a 3D CAD drawing of the part on the surface of a powder bed.  After each cross-section is scanned the powder bed is lowered by one layer thickness, a new layer of material is applied on top, with the process repeated until the part is completed.

Compared to other methods of additive manufacturing, SLS can produce parts from a relatively wide range of commercially available powder materials, including polymers such as nylon, glass-filled nylon, polystyrene, and green sand.  The physical process can be full melting, partial melting, or liquid-phase sintering.  Depending on the material, up to 100% density can be achieved with material properties comparable to those from conventional manufacturing methods.  In certain cases, large numbers of smaller parts can be packed within the powder bed, allowing higher productivity.

SLS technology is used widely use around the world due to its ability to easily make very complex geometries directly from digital CAD data.  While it began as a way to build prototype parts early in the design cycle, it is increasingly being used in limited-run manufacturing to produce end-use parts.

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MATERIALS Click on the material for Material Data Sheet

 Material

Characteristics

 Material Type

Duraform PA

Nylon 12
Machinable / Paintable
White

Durable / Flexible
Duraform GF
Glass filled Nylon
Machinable / Paintable
Durable / Rigid
Duraform EX
ABS Like Nylon Blend
Machinable / Paintable
Natural / Black
Durable / Flexible
Duraform HST Composite
Fiber Filled Like
Elevated Temperature Resistance
White
 Durable / Rigid
Duraform AF

Nylon Aluminum Filled
Machinable

Metallic Color

Rigid
Duraform Flex

Thermoplastic Elastomer
Black / Red / Blue / Yellow /Natural

 Rubber Like
Duraform PP100
Polypropylene
White
Durable / Lightweight
Glass Filled Nylon 415 G
Glass Reinforced Polyamide
Exceptional Surface Finish
Natural
 Durable / Rigid
Fine Nylon FR-106
 Fire Retarded Polyamide
Meets Federal Aviation Requirements
White
 Fire Retardant
Castform PS
 Low Volume Production Tooling
Low Residual Ash Content
Translucent like
Wax Filled Pattern
SLS Flex
 Soft Thermoplastic Elastomer
High Tear Strength
Compatible With Many Sealants for Color
 Rubber Like

 

 

 

 

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